In May 2004, the brake system company officially launched its state-of-the-art spring brake chamber assembly line and series valve production line, marking a significant milestone in its manufacturing capabilities. These new lines were designed to greatly enhance both production capacity and product quality for the two key assembly units. The spring brake air chamber is a critical component of the automotive braking system, and prior to this upgrade, the production process faced several challenges. Due to limited investment, the original assembly layout was simplistic, leading to high labor intensity for workers, difficulties in maintaining consistent quality during installation, disorganized logistics on-site, and low overall efficiency.
In 2003, the company made a strategic decision to modernize its production facilities. After thorough planning by its technical team, the new assembly line was successfully commissioned in May 2004. This advanced line incorporates automated control technology, allowing it to meet the assembly needs of various specifications of spring brake chambers. It significantly reduces the physical burden on workers, features a leak-proof mechanism to prevent quality issues like leaks, and ensures a clean and well-lit working environment. Through process optimization, the production capacity has seen a remarkable increase.
The series valve is another high-quality product developed by the company, known for its complex technical requirements, diverse range of models, and large-scale production. However, before the new production line was introduced, the assembly process lacked standardization. The work area was often messy, with frequent collisions between parts and poor lighting conditions, which increased the risk of misinstallation and missing components.
This year, the company installed and commissioned a dedicated series valve production line, bringing the assembly process to a new level of efficiency and quality. The line follows an internationally popular "U"-shaped layout, improving workflow organization and standardizing the production process. Each workstation is equipped with proper lighting, ensuring a bright and clean workspace. The logistics flow is now smooth, and specialized material racks have been introduced to prevent part collisions and enable multi-stream assembly, accommodating a wide variety of products.
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