**2CPV Table Model Tube End Finish Machine**
**Description:**
The 2CPV Table Model Tube End Finish Machine is a versatile and efficient tool designed for processing the ends of metal tubes. It can perform multiple operations such as deburring, flaring, and beading on both the inside and outside of round tubes. This machine is ideal for industrial applications where precision and reliability are essential.
**Model:**
2CPV
**Application:**
This machine is used for deburring, flaring, and beading of metal tube ends. It is suitable for various industries including automotive, aerospace, and manufacturing, where high-quality tube end finishing is required.
**Introduction:**
With the 2CPV Tube End Finish Machine, you can prepare tube ends with beads or flares, or simply deburr and square them. The machine is designed to handle all these functions with minimal effort—just a quick change of tooling allows you to switch between different operations seamlessly.
**Main Specifications:**
- Dimensions: 460 x 650 x 380 mm (excluding protruding parts)
- Weight: 160 kg
- Power Supply: 220V ±10%, 50Hz/60Hz, single phase
- Power: 1 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥5 kN
- Rotation Axis: Asynchronous motor, 0.75 kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ3–50 mm
- Tube Wall Thickness for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric inner diameter rotary swage
- Tube OD for Beading: Φ6–45 mm
- Tube Wall Thickness for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner diameter rotary swage
- Minimum Tube Clamp Length: 10 mm (varies based on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
- One clamping operation can complete squaring, deburring, and chamfering simultaneously.
- Quick die changes allow for flaring and beading processes.
- Pneumatic clamping ensures tight gripping while protecting the tube from damage.
- Thin clamps and dies enable processing of tubes as short as 10 mm.
- Integrated lever and clamping cylinder system streamline the operation process.
- Variable frequency control of the motor allows for precise speed adjustment.
- Tube feeding length positioning ensures consistent and repeatable results.
- The eccentric flaring center enables flexible processing of various tube sizes and wall thicknesses.
- Chamfer/deburring dies can also be used for flaring, reducing die inventory and setup time.
**Main Components:**
- Top-mounted spindle for improved accessibility, especially for complex-shaped tubes.
- Motor with variable frequency control for high-precision spindle movement.
- Front-mounted clamp capable of gripping tubes as small as 10 mm in length.
- Clever chip groove design in the clamp helps guide debris into the waste bin.
- Mechanical lever system reduces feed speed for smoother operation.
- Adjustable tube feed stopper with mechanical lock for accurate positioning.
- Spindle feed position ensures consistent processing without interference.
- Protective organic glass cover and waste box provide safety and waste management.
**Tooling:**
1. **Flaring Center:** An eccentric shaft that allows for the processing of various tube sizes and wall thicknesses.
2. **Flaring Dies:** Designed to be used for chamfering, deburring, and squaring, reducing the need for multiple sets of dies.
3. **Squaring/Deburring Head:** A smart design with adjustable blade positions that can handle various tube dimensions and wall thicknesses.
4. **Beading Head:** Used with beading tips or arbor, it can process tubes as small as 6 mm in diameter.
This machine is an excellent investment for any workshop looking to improve efficiency, accuracy, and versatility in tube end finishing operations. Its robust design, user-friendly features, and wide range of applications make it a reliable choice for manufacturers worldwide.
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