Automatic Pipe Former with Ce Certificate (TEF508CPV)

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TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Used for deburring, flaring, and beading of the inside and outside of metal round tube ends.
Introduce:
The TEF508CPV is an advanced automatic tube end finish machine designed to efficiently process various types of metal tubes. It can perform multiple operations such as chamfering, deburring, squaring, flaring, and beading. With its flexible tooling system, it allows quick changes between different functions, making it ideal for high-volume production environments where versatility is key.
Main Specification:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power: 4.5 kW
  5. Air Pressure: 0.4-0.8 MPa
  6. Clamping Mode: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables:
  • Clamp opening and closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, and speed
  • Position axis origin, feed position, and speed
  • Positioner plate opening and closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel (0.4–1 mm), Aluminum Alloy (0.5–1.5 mm)
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel (≤0.5 mm), Aluminum Alloy (≤1 mm)
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Tube Clamp Length: 10 mm (varies by material and wall thickness)
  10. Tube Material: All kinds of titanium alloys, stainless steel, aluminum alloy
Features:
  1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
  2. Quick die change allows for flaring and beading operations without downtime.
  3. Pneumatic clamping with buffer ensures secure grip without damaging the tube.
  4. Thin clamps and dies allow processing of tubes as short as 10 mm, offering unmatched flexibility.
  5. Forward axis controlled digitally by an absolute-value servo motor for precise movement.
  6. Rotation axis controlled digitally with variable speed, suitable for a wide range of materials.
  7. Tube position axis controlled digitally to ensure accurate and repeatable results.
  8. Fully automatic operation with foot switch activation, automatic feeding, and reset.
  9. Eccentric flaring center allows for a variety of sizes and wall thicknesses in one setup.
  10. Chamfer/deburring tools can also be used for flaring, reducing the need for multiple sets of dies.
Main Components:
  1. Top-mounted spindle with excellent opening capability, ideal for complex-shaped tubes.
  2. Servo-controlled motor for high-precision spindle operation.
  3. Front-mounted clamp capable of gripping tubes as short as 10 mm. The compact design ensures open space for complex tubing operations.
  4. Innovative chip groove in the clamp ensures smooth dust removal into the waste bin.
  5. Tube feed stopper automatically rises when the spindle moves forward, allowing digital adjustment of feed length.
  6. Organic glass protective cover and waste bin provide optimal safety and waste collection.
Tooling:
  1. Flaring Center: An eccentric shaft that enables a wide range of tube sizes and wall thicknesses in one setup.
  2. Flaring Dies: Can be used directly for chamfering, deburring, and squaring, reducing die inventory and replacement time.
  3. Smart design of the squaring/deburring head allows blade position adjustment, enabling processing of various tube dimensions and wall thicknesses with a single set of blades.
  4. Beading Head: Works with beading tips or arbor, capable of processing tubes as small as 6 mm in diameter.

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