Automatic Pipe End Former with Ce Certificate (TEF508CPV)

TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading of both the inside and outside of metal round tubes.
Introduce:
This machine is an advanced solution for tube end finishing, capable of performing multiple operations such as chamfering, squaring, deburring, flaring, and beading. It can switch between these functions by simply changing the tooling, making it a versatile and efficient choice for various applications.
Main Specification:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power: 4.5 kW
  5. Air Pressure: 0.4–0.8 MPa
  6. Clamping Mode: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0kW
  9. Forward Axis: Servo Motor, 2.0kW
  10. Tube Position Axis: Servo Motor, 0.2kW
  11. Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables:
  • Clamp opening and closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, speed
  • Position axis origin, feed position, speed
  • Positioner plate opening and closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Tube Clamp Length: 10 mm (varies based on material and wall thickness)
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
Features:
  1. One clamping operation completes squaring, deburring, and chamfering on both inner and outer tube ends.
  2. Quick die change allows for flaring and beading processes.
  3. Pneumatic clamping ensures tight grip with a buffer to prevent tube damage.
  4. Thin clamps and dies allow for processing of tubes as short as 10 mm.
  5. Forward axis uses digital control via absolute value servo motor for precise and safe operation.
  6. Rotation axis offers digital speed control with continuous variable adjustment for different materials.
  7. Tube position axis uses digital control for accurate length positioning and repeatable results.
  8. Automatic operation with foot switch for start, feed, and reset.
  9. Eccentric flaring center allows for multiple sizes and wall thicknesses in one setup.
  10. Chamfer/deburring tools can also be used for flaring, reducing die specifications and replacement time.
Main Components:
  1. Top-mounted spindle provides excellent access, especially for complex-shaped tubes.
  2. Servo motor control ensures high precision spindle operation.
  3. Front clamp securely holds tubes as short as 10 mm. The compact design allows for easy handling of complex tubing.
  4. Smart chip groove in the clamp directs debris into the waste box efficiently.
  5. Tube feed stopper rises automatically during forward movement, allowing digital adjustment of feed length.
  6. Organic glass protective cover and waste box provide safety and efficient waste collection.
Tooling:
  1. Flaring Center: An eccentric shaft that allows for multiple sizes and wall thicknesses in one setup.Automatic Pipe End Former with Ce Certificate (TEF508CPV)
  2. Flaring Dies: Chamfer/deburring tools can also be used for flaring, reducing die specifications and replacement time.Automatic Pipe End Former with Ce Certificate (TEF508CPV)
  3. The chamfer/deburring head is designed for flexibility, with adjustable blade positions that allow for squaring, deburring, and chamfering across various tube dimensions and wall thicknesses. 
    Automatic Pipe End Former with Ce Certificate (TEF508CPV)
  4. The beading head works with a beading tip or arbor, capable of processing tubes as small as 6 mm.
    Automatic Pipe End Former with Ce Certificate (TEF508CPV)

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