C630 ordinary lathe changed multi-knife automatic lathe

2 Single tool adds glue to the rubber disc.

Manual glue supply is easy to cause leakage, and because the glue is not closed, it is easy to initiate chemical reaction and affect the composite quality of aluminum foil. Because the operator needs to frequently add glue during production, it is not only labor-intensive but also easy to disperse energy. Therefore, product quality has been repeated many times.

Improvement of the glue supply method According to the prior art conditions, it is decided to adopt the electric glue supply system to take the float switch working liquid surface, the seven-way one-way valve, the rubber disc flow control valve, the bypass valve, the storage tank, and the manual operation. The glue supply system consists of a special storage tank pump and a flow control valve.

The storage box is made of stainless steel, which is beautiful in appearance and resistant to glue corrosion, easy to clean and maintain. The glue can be filled twice per shift to meet the needs of the compound foil machine.

The pump uses phase water power of 90 bounds. A float switch is installed on the rubber disc to control the liquid level of the rubber disc and stop the supply of glue.

The circuit is equipped with a start button and a pump safety protection element.

The amount of glue supplied is set by the flow control regulating valve. To prevent the backflow of the glue, a check valve is installed.

In order to facilitate the maintenance of the glue supply system, a bypass line is added to return the remaining glue in the rubber supply tray to the storage tank to avoid unnecessary waste due to maintenance.

When the rubber disc needs to be supplied with glue, the operator only needs to start the rubber pump, and the glue can supply the glue to the rubber disc through the pipeline check valve flow regulating valve. When the set liquid level is reached, the float switch floats and the power is turned off, and the glue pump is stopped to supply glue. When you need to refill the glue, just press the start switch.

The use of the improved glue supply system is simple, reliable, safe and hygienic, which is conducive to civilized production and on-site management. Since the glue is closed in the system, the leakage is avoided, the body and the ground are clean, and the quality of the glue is also guaranteed. Product quality and equipment efficient operating rates are improved. The average cost per renovation is only about 400 yuan.

Communication address 0630, Huancheng Road, Xuzhou City, Jiangsu Province, 0630 ordinary lathe changed multi-knife automatic lathe Su Peiqun Changchai 3195 diesel engine cylinder liner originally processed by 0630 ordinary lathe, low production efficiency, labor intensity, size instability. After changing 0630 into a fully automatic multi-tool lathe, the two-stage outer circle and the end face workpiece can be processed at the same time and the inner cone expands the set clip after axial positioning, which greatly improves the production efficiency and reduces the labor intensity. The original Nissan 50 It has only increased to 380, and now the entire plant has an annual production capacity of 900,000 cylinder liners.

The special large carriage uses hardened steel flat rail structure, the power is provided by the stepping motor, the screw and the live connection part are gap adjustable structure, guided by the guide pin, the adjustment screw is adjusted to the appropriate clearance, and the crane is used. The tightening screw can be pressed tightly, and the lead screw is modified from the original large dragging screw.

The middle carriage adopts a shape guide rail, and the lead screw is modified from the original middle carriage screw, the end is fed by the stepping motor, and the other end is used to eliminate the axial movement of the lead screw. The screw and the active ring are adjustable with the original half nut gap.

Since the stepwise motor is used for the vertical and horizontal feed, the middle carriage and the tool holder are connected by the 7-type screw, which not only improves the machining accuracy, but also simplifies the electrical circuit, and can be adjusted by a quick adjustment, and the machine inputs different machining sizes. , adjust the position of the knife holder to process different types of cylinder liners.

The production practice proves that the machine tool after the transformation has good performance, the processing precision is convenient, and it is easy to use. It is suitable for processing different types of cylinder liners, and the production efficiency is obviously improved.

The communication address is buried in No. 123, Huaide Middle Road, Changzhou City, Jiangsu Province.

(Finish)

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